How Badminton Shuttlecocks Are Made

Ever wondered what goes into making a badminton shuttlecock? Whether you're playing for fun or training for competition, it's good to know what you're hitting across the net.

Here's a quick breakdown of how shuttlecocks also called birdies are made;

1.      Feathers First

• Most quality shuttlecocks use real feathers usually taken from the left wing of a goose or duck.

• The left wing gives the best shuttlecock curve and flight.

• Only the strongest, most balanced & stiffest of feathers are used.

2.      Trimmed to Perfection

• Feathers are trimmed to the right length usually between 62mm and 70mm, this keeps the flight consistent and the shuttle stable in the air.

3.      Strong Cork Base

• The base is made from cork often natural cork from tree bark.

• They’re shaped into a dome or cone the cork affects how the shuttle reacts in play.

• Lighter corks are built for speed, while heavier corks are focused more on controlled play.

4.      Precision Assembly

• The feathers are placed evenly into the cork base in a circular pattern, this gives the shuttle its classic look and smooth spin.

5.      Secured and Sealed

• A strong glue holds the feathers in place so they stay secure even during hard rallies.

6.      Final Touches

• Each shuttle goes through mandatory checks, with any rough sections of glue, or loose feathers, are sorted prior to packing.

• Only the best shuttlecocks make it into the tube.

7.      Feather vs Synthetic

• Feather shuttlecocks are used in pro matches for their flight quality.

• Synthetic shuttlecocks made from nylon or plastic last longer and are great for casual games or training

Whatever your Badminton level, we've got the right shuttlecock for your game.